BLACKSTONE

 

Case Study: Subway Transit Car Inverter WeldmentR142

This weldment project is an excellent example of how Blackstone can create a solution to an issue brought to us by a client.

 

Problem: Client needed a supplier who could meet +/- .090 on the mounting feet of a 10' long weldment, over a 300+ unit life of the program. 

 

Solution:

  1. Intensive analysis of welding methodology on the part of Blackstone.
  2. Development of internal checklist (traveler) for every step of the manufacturing process.
  3. Implement sign-offs after every operation by operators.
  4. Verification of sign-off after every section of process by Qualified Engineer.
  5. Coordination with Customer Source Inspector to review checklist for each weldment before shipping.

Result: Consistent production of the weldments that met all customer dimensional requirements, over the 300+ unit life span of the project. This dramatically reduced the required customer source inspection time.